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Weld Overlay

ECI MAXI®

ECI MAXI® is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion, where standard wear plate is ineffective. Tungsten Carbide granules are spread through a tough matrix of Ni,Si,B producing high hardness resulting in significant increases in service life over other standard overlay wear plate.

Breadcrumbs

Base Plate

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Overlay Material

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Specification

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Typical Properties

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Wielding

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Applications

Applications involving severe sliding abrasion and medium impact, such as:

  • Chutes

  • Ground Engaging Tools

  • Mixer Paddles

  • Ore Handling Systems

  • Drilling Parts

  • Shell Protection

  • Liner Plates

  • Extruders

Benefits

Premium

Weld Overlay

ECI MAXI®

ECI MAXI® is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion, where standard wear plate is ineffective. Tungsten Carbide granules are spread through a tough matrix of Ni,Si,B producing high hardness resulting in significant increases in service life over other standard overlay wear plate.

Breadcrumbs

Weld Overlay

ECI MAXI®

ECI MAXI® is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion, where standard wear plate is ineffective. Tungsten Carbide granules are spread through a tough matrix of Ni,Si,B producing high hardness resulting in significant increases in service life over other standard overlay wear plate.

Breadcrumbs

↳ Base Plate

The standard base material is mild steel plate of varying thickness, ensuring the finished parts are readily weldable. Alternative base plate grades can be incorporated with the ECI MAXI®overlay to meet specific customer requirements. Additionally, ECI MAXI®overlay can be applied direct to shaped items.

↳ Overlay Material

The ECI MAXI®overlay consists of Tungsten Carbide granules are spread through a tough matrix of Ni, Si, B

Specification

ECI MAXI®overlay has been manufactured to ensure compliance with the microstructure, chemistry, hardness and dry abrasion test values for specific customer requirements.

Typical Properties

Bulk Hardness: >700 HV30 (>58 HRC)

Carbide Micro Hardness: >1900 HV0.1

Volume fraction Carbides/Hard phase: >60%

↳ Welding

When ECI MAXI® applied to mild steel, weld the base material with standard low hydrogen welding consumables. (Avoid contact with overlay material)

↳ Cutting, Forming & Fabrication

Where required plasma cutting is the recommended method for cutting ECI MAXI®. The mild steel backing plate provides ECI MAXI®with structural integrity, thus allowing entire structures to be fabricated from ECI MAXI®.

Applications

Applications involving severe sliding abrasion and medium impact, such as:

  • Chutes

  • Ground Engaging Tools

  • Mixer Paddles

  • Ore Handling Systems

  • Drilling Parts

  • Shell Protection

  • Liner Plates

  • Extruders

Benefits

Can be applied to shapes:

  • Minimal penetration to achieve metallurgical bond

  • Welding of plates into position is made easy due to mild steel base

  • Proven performance against Q&T Steel

  • Readily formed into almost any shape mild steel can

Base Plate

The standard base material is mild steel plate of varying thickness, ensuring the finished parts are readily weldable. Alternative base plate grades can be incorporated with the ECI MAXI®overlay to meet specific customer requirements. Additionally, ECI MAXI®overlay can be applied direct to shaped items.

 Overlay Material

The ECI MAXI®overlay consists of Tungsten Carbide granules are spread through a tough matrix of Ni, Si, B

Specification

ECI MAXI®overlay has been manufactured to ensure compliance with the microstructure, chemistry, hardness and dry abrasion test values for specific customer requirements.

Typical Properties

Bulk Hardness: >700 HV30 (>58 HRC)

Carbide Micro Hardness: >1900 HV0.1

Volume fraction Carbides/Hard phase: >60%

Welding

When ECI MAXI® applied to mild steel, weld the base material with standard low hydrogen welding consumables. (Avoid contact with overlay material)

↳ Cutting, Forming & Fabrication

Where required plasma cutting is the recommended method for cutting ECI MAXI®. The mild steel backing plate provides ECI MAXI®with structural integrity, thus allowing entire structures to be fabricated from ECI MAXI®.

Applications

Applications involving severe sliding abrasion and medium impact, such as:

  • Chutes

  • Ground Engaging Tools

  • Mixer Paddles

  • Ore Handling Systems

  • Drilling Parts

  • Shell Protection

  • Liner Plates

  • Extruders

Benefits

Can be applied to shapes:

  • Minimal penetration to achieve metallurgical bond

  • Welding of plates into position is made easy due to mild steel base

  • Proven performance against Q&T Steel

  • Readily formed into almost any shape mild steel can

Award Winning Reliability & Innovation

Including 2018 Optus Awards Manufacturing Business of the year.

Since 2011

ISO Certified Manufacturing Facilities

Our Western Australian & Queensland facilities are both ISO certified in Safety, Environment & Management System.

Management Systems
Environment
Safety

©Copyright Enduraclad International Pty Ltd | 2011 | last Update July 2023

Perth Offices

Head Office

862 Cockburn Rd, Henderson WA 6166, Australia

Perth Phone : (08) 9437 4506

Perth Email : perth@enduraclad.com.au

Manufacturing

41 Roscoe St, Henderson WA 6166, Australia

Dispatch

3 Sparks Rd, Henderson WA 6166, Australia

Brisbane Office

47 Proprietry St, Tingalpa QLD 4173, Australia

Brisbane Phone : (07) 3390 6876

Brisbane Email : brisbane@enduraclad.com.au

Supplying the world with Australian-made wear solutions.

Australia’s fastest growing wear plate supplier and manufacturer of high quality products

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